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PATTERSON Industries Canada "The Process Equipment People," designs, engineers and manufactures Process Systems to individual customer's process parameters and equipment specifications.

The scope of PATTERSON's activity in these Process Systems can range from the system design and supply of equipment through to the full turnkey involvement including the equipment installation, start-up and full commissioning of the plant.

PATTERSON Process Systems range from modular pilot-size skid mounted research and development units through pre-production to full scale manufacturing sized installations. For a University, a 5 litre PATTERSON Polymer Reactor System was supplied while for major coatings (paint) manufacturer, a 5000 USG PATTERSON Resin System was installed.



PATTERSON Process System projects typically involve the processing of liquids, solids or liquids and solids and generally requiring some of the following functions:

  • Liquids and/or Solids Materials Charging System involving Metering Pumps, Solids Handling Equipment and Weighing Equipment.
  • Premix - Mixing of small quantities of Liquids and/or Solids
  • Reaction Equipment - Process Vessel with Agitator
  • Solvent/Liquid Recovery System of Vapors
  • Vacuum Systems
  • Heating and Cooling Systems
  • Dilution/Blending Equipment
  • Filtration
  • Packaging
  • Instrumentation and Controls

Within the various Process Systems, the scope and type of equipment involved in the individual functions will vary with the requirements of the method of processing necessary to achieve the end product.

Applications:

PATTERSON Resin Systems have applications in many industries where multiple functions such as mixing and reacting occur. PATTERSON's prime area of activity has been the coating industry for the supply of systems used to produce various types of resins that are used in the manufacture of paints, inks, varnishes, adhesives and other paper coatings.

PATTERSON's knowledge and experience in the design, engineering and manufacturing of Grease Manufacturing Equipment has presented the opportunity to offer both pilot size and full scale production facilities.

PATTERSON also design, engineer and manufacture systems for the Chemical Treatment of various raw materials to change their physical characteristics and recovery of chemicals for industrial processes.

PATTERSON Resin Systems

PATTERSON Industries Canada is recognized as a leading North American manufacturer of custom designed and engineered Resin Systems and Resin Systems Components. PATTERSON supplies equipment for resins, specifically for the coatings industry and typically paints - the types being Alkyd (oil based) and Latex (water based).

Resin Systems generally involve an agitated resin kettle which was in earlier days heated by a direct fired gas furnace and later indirectly heated using steam or thermal fluid to cook the resins; with an electrically driven means of mechanical agitation to mix the resin. Once this resin was cooked, it was then either gravity fed or pumped over to a thinning tank where the pigments, colorants and oils or waters were added to produce the final paint.

Through the avenues of research and development, the range and types of synthetic resins have been greatly increased to include not only alkyd and latex but also others such as acrylic, urethane, epoxy, polyester, phenolic and many others. Production equipment requirements to produce such resins, while meeting plant health and safety standards and also complying with environmental conditions, have resulted in systems now involving sub-systems and components outlined above.

PATTERSON's growth in the Resin Industry runs parallel with the development of Resins for the coatings industry and its expanded range of usage with increasing applications.

From initially supplying the Resin Kettles and Thinning Tank type installations, PATTERSON now design and supply total Resin Systems for major resin producers. Our designs incorporate unique design features and utilize the latest in technological developments that ensure that the systems supplied will meet the production requirements as we approach the 21st century.

Design Features:

PATTERSON Process Systems are designed for maximum equipment efficiency, low operating costs and minimum maintenance that will result in years of dependable service.

Most of the Process System components are designed, engineered and manufactured by PATTERSON.

PATTERSON's years of experience have shown that this approach results in a better coordinated design.

PATTERSON's professional experience together with pride in workmanship ensures the highest standard of equipment for cost effective operation and years of trouble free service.

When you turn your system design over to PATTERSON, you do so with the comforting knowledge that there is one responsibility from start to finish.

Units can be individually designed to customer's material specifications and process parameters upon request.

 

 

Turnkey Large Capacity Laboratory Grease Research Skid Mounted System

 

1.  37.5 kg capacity PATTERSON Grease Saponification Finishing Kettle 
     System
consisting of 1. 5 USG working capacity PATTERSON 
     Autoclave type Pressurized Grease Reactor Kettle with Double Motion 
     Counter - Rotating Agitator Stirrer basically consisting of a Stationary 
     Mounted Assembly and Grease Kettle Body which can be manually 
     raised and lowered.

     Size:  260 mm (10-1/4") I.D. x 432 mm (17") tan line to top of straight side.

     Total Vessel Volume: 6.68 USG

     Total Mixing Capacity: 5 USG = approx. 37.5 kg of Grease at SG of 0.9.    
     All wetted parts 316 stainless steel including 3/4" flush bottom hand wheel  
     operated valve.

     Design Conditions:  Shell 100 psig at 125C (302F).

2.  Heating/Cooling System


      Standard Features:

  • Flanged Heater.
  • Shell & Tube Heat Exchanger for cooling.
  • Positive displacement pump.
  • Internal fluid bypass to protect the pump and heating element.
  • Fused motor protection.
  • Fused heater protection.
  • Fused transformer protection on both primary and secondary sides.
  • Motor overload protection.
  • Long life IEC motor starter.
  • Microprocessor-based PID controller (dual display).
  • Mercury heating Reactor.
  • Over temperature protection.
  • Thermal Fluid reservoir for filling and expansion.
  • Pressure gauge showing delivery pressure to process.
  • Pilot lights to indicate separate functions (Power on, Heating and Cooling Functions).
  • Equipment built to NEMA 1 Specifications.

      Options & Accessories

  • Mechanical seal pump.
  • Heating or cooling only functions.
  • Increased cooling capacities.
  • Increased pumping capacities.
  • Controller options to include RS 485 communication.
  • Pump reverse.
  • Audible or visual alarms.

 

Schematic Piping Diagram

 

3.  Vacuum System including vacuum pump to degas the grease at a vacuum 
     level less than 60 torr absolute.  The system includes a single wave 
     Rotary Vacuum Pump including inlet filter and valves.

      Features and Benefits

  • Condensor to reflux or remove condensates.
  • High pumping capacity over the full vacuum range.
  • Compact design,  yet easy to service.
  • Air-cooled - no cooling water required.
  • Quiet operation.
  • Effective oil mist elimination on discharge, exhaust air is 99.9% oil free.
  • Built-in non-return check valve, isolates system when pump is stopped.
  • Built-in gas ballast valve, permits pumping of water vapor.
  • Direct drive, monoblock design, no belts.

 

4.   Control System    

      The basic control system is designed and supplied 
      for manual operation as far as function initiation.  All control functions 
      are panel mounted with safety interlocks where necessary.  The 
      Heating/Cooling System has its own control system and control 
      panel but is connected to the main control panel (HMI). 

      The control system is micro processor based with an HMI Interface 
      with the following screens:

 

 

System Overview Screen, touching on any component will take you to the component within the system.

 

Heater control Screen indicating Vessel operating temperatures.

 

Homogenizer Control System including timer and time remaining cycle time.

 

Motor Control Screen indicating motor and shaft rpms for inner and outer stirrer  respectively including start/stop buttons. By touching the HMI screen, stirrer speeds can be increased or decreased.

 

Overview Screen indicating status of Homogenizer and Vacuum System, also showing motor and shaft rpms as well as vessel temperature and pressure.

 

Control Panel Overview including HMI Touch Screen.

 

Close-up of Inside of Control Panel with PLC and Variable Frequency Motor Controllers.

 

Close up of touch screen in overview mode.

 

Overall view of skid mounted PATTERSON Research System from control side.

 

Close-up of PATTERSON Double Motion Grease Kettle with counter rotating stirrer and product loaded scrapers in open position.

 

Side view of System from Grease Kettle side.

 

Close-up of heating/cooling system.

 

System view from Vacuum System side.  System is skid mounted, completely wired and piped up.  Customer merely has to hook up to utilities such as main power, air etc.

 

Close-up of Homogenizer.

 

Close-up of Vacuum System.

 

Close-up of PATTERSON Double Motion Grease Kettle in operating mode.
System view with PATTERSON Double Motion Grease Kettle in operating mode.
 

Please note:  PATTERSON has in-house expertise to design and supply operating control systems for all of our process equipment, whether it is a simple start/stop with cycle time or complex multi-stage systems executing recipes or formulas and communicating with existing plant control systems.

 

 

 

 

Control Systems

Please note:  PATTERSON has in-house expertise to design and supply operating control systems for all of our process equipment, whether it is a simple start/stop with cycle time or complex multi-stage systems executing recipes or formulas and communicating with existing plant control systems.

 


Close up of Control Box with stop/start, jog/run and 0-12 hr timer.

 

Control Panel Overview including HMI Touch Screen.

 

Close-up of Inside of Control Panel with PLC and Variable Frequency Motor Controllers.